Rotary Disc Atomization

Aksh Engineering is a leading manufacturer of rotary disc atomizers in India. Rotary disc atomizers are used in spray dryers to convert liquids or slurries into dry powders. Aksh Engineering rotary disc atomizers are known for their high quality, performance, and durability. A rotary disc atomizer consists of a rotating disc with a series of holes in it. The liquid or slurry is fed to the center of the disc, and the centrifugal force from the rotating disc forces the liquid or slurry through the holes. This creates a fine mist of droplets, which are then dried in the spray dryer.

Rotary disc atomization utilizes centrifugal energy, where the feed is introduced at the center of the wheel rotating at a high speed. The feed flows towards the periphery of the wheel where it accelerate and disintegrates into tiny droplets. These droplets when exposed to the hot air dry to form free flowing powders. AKSH is proud to offer the complete of rotary atomizer spray dryer.

Aksh is also designed different type and module Atomizer wheel as per client requirement ,Like [a] High BD powder, [b] Larger partical size powder, [c] High solid maximum up to 70 % can take load [d] Also less wear and tear wheel having different coating on wheel.

The Wheel designs which include straight Hole, Square Hole, High Bulk density Wheel, Umbrella Wheel, Curved Vane of Diameter 60 mm, 100 mm, 175 mm, 200 mm, 250 mm, 350 mm & 400 mm . AKSH Atomizer operate for feed rates varying from 10kg/hr to 15000 Kg/hr

Advantages of Rotary Disc Atomization.

Rotary disc atomizers offer a number of advantages, including:

High drying efficiency: Rotary disc atomizers can produce very small droplets, which dry very quickly. This results in high drying efficiency.

Wide range of droplet sizes: Rotary disc atomizers can produce a wide range of droplet sizes, depending on the design of the atomizer and the operating conditions. This allows for flexibility in the spray drying process.

Durability: Rotary disc atomizers are very durable and can withstand the harsh operating conditions of a spray dryer.

Uniform droplet distribution: Rotary disc atomizers can produce a very uniform distribution of droplets, which is important for producing high-quality spray dried products.

Scalability: Rotary disc atomizers are available in a wide range of sizes, from small laboratory units to large industrial units. This makes them suitable for a wide range of applications.

Applications of Rotary Disc Atomization

Rotary disc atomizers are used in a wide variety of applications, including:

Food and beverage: Rotary disc atomizers are used to produce a wide range of food and Herbal, Vegetable, Synthetic and Natural Food Color, Herbicides and Fungicides, Sulfur WDG, PPT Silica, Rice Silica, Microcrystalline Cellulose (MCC), Beverage, Pharma Intermediate Chemicals, and Textiles. Extract Natural Products and Pharmaceutical Industry & Alcohol Plants products, including powdered milk, coffee, infant formula, spices, and seasonings.

Pharmaceutical: Rotary disc atomizers are used to produce a wide range of pharmaceutical Bulk drugs products, including antibiotics, vitamins, hormones, and enzymes Solvent base product.